PREMUS 600 with Vario-Kampac

Variable testing packer from 200 - 600 mm

Pressure testing system PREMUS 600 with test packer Vario-Kampac for testing of pipe sections and branches respectively laterals up to 5 m from 200 - 600 mm mainline
Variable test range through use of telescopic rod
Pan and tilt camera with sealing plug for positioning of packer and of lateral plug as well as for monitoring and documentation

Detailed Method Statement:
The Vario-Kampac has two test plugs, connected via a telescopic rod for leak tests up to 5 m distance with one end having a packer together with a pan and tilt camera. Similar to our satellite systems, there is a special adaptor for a flexible or spring-loaded connection to the main camera. At this connection, the lateral sealing plug is fixed; which is then accurately positioned through the movement of the pan and tilt of the camera as well as through the maneuvering of the crawler.
With the M- series the plug can be positioned up to 5 m into the lateral
The entire positioning process is observed by the camera and once accurately positioned, the packers in the main line and the sealing plug in the lateral will be filled with compressed air, after which the tests will be started using the appropriate test pressure.
The Vario-Kampac system is equivalent to the joint test system therefore the test reports are also issued with the Rausch software PipeCommander.

The lateral has been sealed by a sealing plug and the house connection can now be tested using a plug at the house side entry provided the relevant equipment is available.

The PREMUS control unit in combination with Vario-Kampac can also be used with water for the pressure test of joints, branch connections and laterals. Since a large amount of water would be required to fill the test sections for laterals it is recommended to use external water supply, i.e. hydrant or flushing vehicle.

Details:

PREMUS 600

Control unit for pressure test of reaches and manholes
Integrated pressure sensor +/- 350 mbar
an additional pressure sensor up to 750 mbar is available
Connection for maximum 3 external sensors
Data acquisition via USB or RS422
Activation of external pressure source

Kampac hose drum with pneumatic drive

Hose drum with 150 m camera cable with integrated hose
Pneumatic drive
Pressure transmitter for test and packer pressure
Pneumatic valves
Height 530x width 460 x depth 530 mm

Control Block

For testing joints, laterals and pipe sections
Test mediumair and optionally water
Operation of Kampac II and Variokampac packer
Test pressure adjustable 0 - 500 mbar
Separate sleeves inflation with changeable pressure values
Pressure sensor for test area and packer sleeves
Pressure values and testing time configurable

Manual hose drum for joint test with water

Testing packer

Individual two-part packers 200 - 600 mm for up to 5 m test distance of part lined pipes and laterals with connection for a pan and tilt camera

Maxiflex Gel

For sealing packer and stop plugs for use in porous pipes
Gel with memory function

Compressed air and pneumatic unit

Compressor, intake power 200 l/min
Compressed air tank, 40 l, 8 bar
Vacuum pump 220 V, 60 cm³, pressure 600 mbar, toggle switch filling test mode for reaches
Filling and deflating of large  test plugs or stoppers

Water tank

150 l, with sensor pump

PC, Software, Monitors, Printer for documentation and recording of the test results.

Accessories, components and van interior design is dependent on the individual requirement.